SUSTAINABLE
LOCAL
PRODUCTION.

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INITIAL SITUATION

Manufacturing companies are facing profound changes. Digitalisation, automation and global competitive pressure are massively transforming the industry.

The focus on gigafactories is leading to long supply chains and excessive transport. Sustainability and regional value creation are being pushed aside.

Small and medium-sized enterprises are coming under increasing pressure – they lack resources, expertise and access to modern technology, especially Industry 4.0/IIoT.

What is needed are holistic approaches that make Industry 4.0 practicable, economical and sustainable for SMEs in the regional market as well.

OUR MISSION

SUSTAINABLE LOCAL PRODUCTION

With innovative technology, we enable the economical production of a wide range of products in a decentralised approach, directly in the sales markets.

This shortens transport routes, protects the environment and resources, and strengthens regional value creation.

It does not work for all products. But it works on a large scale, especially for transport-intensive products, and increasingly for foodstuffs as well.

INITIAL SITUATION

Manufacturing companies are facing profound changes. Digitalisation, automation and global competitive pressure are massively transforming the industry.

The focus on gigafactories is leading to long supply chains and excessive transport. Sustainability and regional value creation are being pushed aside.

Small and medium-sized enterprises are coming under increasing pressure – they lack resources, expertise and access to modern technology, especially Industry 4.0/IIoT.

What is needed are holistic approaches that make Industry 4.0 practicable, economical and sustainable for SMEs in the regional market as well.

OUR MISSION

SUSTAINABLE LOCAL PRODUCTION

With innovative technology, we enable the economical production of a wide range of products in a decentralised approach, directly in the sales markets.

This shortens transport routes, protects the environment and resources, and strengthens regional value creation.

It does not work for all products. But it works on a large scale, especially for transport-intensive products, and increasingly for foodstuffs as well.

OUR VISION

As a counterpoint to centralised large-scale structures, cell-like networks of small, powerful and locally anchored production companies are being established.

MorgenWerk is creating the technological basis for this with development and service platforms. This forms a sustainable base for the next generation of small and medium-sized enterprises – efficient and economical.

This cooperation optimises the entire value chain. The result is sustainable production that combines economy and ecology!

You can find out more about our contribution to sustainability here.

OUR VISION

As a counterpoint to centralised large-scale structures, cell-like networks of small, powerful and locally anchored production companies are being established.

MorgenWerk is creating the technological basis for this with development and service platforms. This forms a sustainable base for the next generation of small and medium-sized enterprises – efficient and economical.

This cooperation optimises the entire value chain. The result is sustainable production that combines economy and ecology!

You can find out more about our contribution to sustainability here >>>

Our Strategy

Founded in 2020, our start-up develops all the equipment you need for a totally new manufacturing concept that brings Industry 4.0/IIoT to life for local, complete production.

  • We combine high tech and deep tech to create disruptive innovations and connect the digital world with the physical world
    .
  • Far-reaching developments and the use of cost-effective mass-produced components enable powerful, low-cost facilities with low hourly rates
    .
  • Thanks to consistent modular development and coordination of all plant modules and software programs with integrated interfaces, highly scalable, flexibly convertible production facilities are created

OUR DISRUPTIVE APPROACH

“Permanent mobility of all inventories on autonomous low-cost shuttles”

These combine low-cost work modules, each of which performs a specific processing function, in any way desired in scalable multilevel systems.

OUR DISRUPTIVE APPROACH

Permanent mobility of all inventories on autonomous low-cost shuttles

These combine low-cost work modules, each of which performs a specific processing function, in any way desired in scalable multilevel systems.

  • Production and storage areas merge completely into one flexible overall system:
    No separation of travel, processing, and storage areas
    .
  • Storage and retrieval processes are eliminated
    .
  • The shuttles provide a constant real-time inventory overview of all goods on them with all status parameters, without additional track and trace systems
    .
  • Software-controlled, a wide variety of process chains with a high degree of vertical integration can be generated and different products with a wide variety of batch sizes can be manufactured in parallel
    .
  • AI-supported algorithms in 3D navigation enable the shuttles to travel to their destinations via the most effective routes – even with extremely dense occupancy with hundreds or more shuttles and factory modules

OUR PRINCIPLES

As a start-up, we can fully exploit the potential of Industry 4.0/IIoT with the latest technologies, without any compromises and regardless of old structures. We follow the following principles:

x
everything from one source

_____________________

all modules and processes are
fully compatible with each other
x

    • completely consistent standardization
      and modularization,
      including the IT architecture

      xx
    • high scalability of all modules
      in terms of size and performance
      x
      x

x

high vertical range of manufacture

_____________________

as many processing steps as possible
in one place – from the basic material
to the finished product
x

    • guarantees independence from
      external supply chains

      xx
    • saves logistics and routes of
      transportation of supply networks
      x

      x

X
make it simple

_____________________

simple logstic and working modules
instead of high-performance systems.
X

    • universal use for
      various product groups
      x
    • the aim is always to optimize
      the overall benefit, not to
      over-perfect individual processes
      x
      x

x
breathing manufacturing

_____________________

no need for permanent
full load in order to absorb
fluctuations in demand
x

    • becomes possible due to
      low costs of the modules

      x
    • avoids warehousing
      x
      x

OUR PRINCIPLES

As a start-up, we can fully exploit the potential of Industry 4.0/IIoT with the latest technologies, without any compromises and regardless of old structures. We follow the following principles:

x
everything from
one source

_____________________

all modules and processes are
fully compatible with each other
x

    • completely consistent standardization
      and modularization,
      including the IT architecture

      xx
    • high scalability of all modules
      in terms of size and performance
      x
      x

X
make it simple

_____________________

simple logstic and working modules
instead of high-performance systems.
X

    • universal use for
      various product groups
      x
    • the aim is always to optimize
      the overall benefit, not to
      over-perfect individual processes
      x
      x

x

high vertical range of manufacture

_____________________

as many processing steps as possible
in one place – from the basic material
to the finished product
x

    • guarantees independence from
      external supply chains

      xx
    • saves logistics and routes of
      transportation of supply networks
      x

      x

x
breathing
manufacturing

_____________________

no need for permanent
full load in order to absorb
fluctuations in demand
x

    • becomes possible due to
      low costs of the modules

      x
    • avoids warehousing
      x
      x

GOAL:

Configurable

manufacturing

Goal: Configurable

Manufacturing

infrastructure modules

The infrastructure consists of a modular shelving system with an innovative multifunctional floor. It can be used as a driving track and as a base for working modules.

With its modularity, the shelving system can be adapted to any floor plan and height. Lifts can be integrated anywhere, even retrospectively.

logistic modules

The autonomous shuttle is a universal transport unit that handles parts transportation including mobile temporary storage.

Power is permanently supplied by the multifunctional floor. This eliminates the need for batteries and charging stops.

work modules

Each working module covers a specific function (e.g. machining, joining, laser cutting, 3D printing, forming).

It sets itself up using the smart IT structure. This makes it easy to adapt processing options.

infrastructure modules

 

The infrastructure consists of a modular shelving system with an innovative multifunctional floor. It can be used as a driving track and as a base for working modules.

With its modularity, the shelving system can be adapted to any floor plan and height. Lifts can be integrated anywhere, even retrospectively.

logistic modules

 

The autonomous shuttle is a universal transport unit that handles parts transportation including mobile temporary storage.

Power is permanently supplied by the multifunctional floor. This eliminates the need for batteries and charging stops.

work modules

 

Each working module covers a specific function (e.g. machining, joining, laser cutting, 3D printing, forming).

It sets itself up using the smart IT structure. This makes it easy to adapt processing options.

______________________________________________

Entire production structures can be flexibly configured and adapted. The modules are digitally configured using an intuitive user interface from the modular system and then installed and commissioned at the customer’s site.

______________________________________________

Entire production structures can be flexibly configured and adapted. The modules are digitally configured using an intuitive user interface from the modular system and then installed and commissioned at the customer’s site.

Business Segment
Services

PAY PER USE

Consistent standardization allows MorgenWerk modules to be kept in stock in an asset pool.

Producers receive the equipment they need from this asset pool and return it after use. As a service provider, MorgenWerk ensures functionality through digital monitoring and takes care of maintenance and module replacement.

Flexible production through temporary rental:

Modularity enables manufacturers to quickly replace equipment and adapt to changing requirements in terms of processing methods, product dimensions, or capacities.

NETWORK FORMATION

The network combines the flexibility of small and medium-sized companies (SMEs) with the advantages of centralized facilities and services.

NETWORK EXPANSION

The network achieves its full potential through the integration of independent developers as cooperation partners who align their B2C product developments with the characteristic features of the MorgenWerk system.

The resulting network community can sustainably process and optimise the entire value chain of a product – from the initial idea to meaningful recycling at the end of its useful life.

SCALING & GLOBALISATION

The combination of the advantages of centralised basic development in hardware and software with the flexibility of decentralised, independent manufacturing companies creates a new future for SMEs.

With the expansion of its network, MorgenWerk is setting up additional development centres to incorporate country-specific requirements. One of the next locations is likely to be India. This is partly due to the enormous growth potential there, and partly because some of the Indian development engineers employed by MorgenWerk will soon be able to contribute their acquired experience to setting up a MorgenWerk location in their home country.

The network combines the flexibility of small and medium-sized companies (SMEs) with the advantages of centralized facilities and services.

NETWORK EXPANSION

The network achieves its full potential through the integration of independent developers as cooperation partners who align their B2C product developments with the characteristic features of the MorgenWerk system.

The resulting network community can sustainably process and optimise the entire value chain of a product – from the initial idea to meaningful recycling at the end of its useful life.

SCALING & GLOBALISATION

The combination of the advantages of centralised basic development in hardware and software with the flexibility of decentralised, independent manufacturing companies creates a new future for SMEs.

With the expansion of its network, MorgenWerk is setting up additional development centres to incorporate country-specific requirements.

One of the next locations is likely to be India. This is partly due to the enormous growth potential there, and partly because some of the Indian development engineers employed by MorgenWerk will soon be able to contribute their acquired experience to setting up a MorgenWerk location in their home country.

Fields of use

The modular versatility of the production facility allows producers in the network to expand their product range almost indefinitely—from consumer goods and household items to complex system solutions.

As soon as the first factory modules have been implemented, we will begin manufacturing the first B2C and B2B products. Detailed concepts and patents have already been developed for these, e.g., compressor coolers with innovative insulation and a foldable transport vehicle.

The Clustore project is currently being implemented as the first concrete application of the dynamic logistics base.

The modular versatility of the production facility allows producers in the network to expand their product range almost indefinitely—from consumer goods and household items to complex system solutions.

As soon as the first factory modules have been implemented, we will begin manufacturing the first B2C and B2B products. Detailed concepts and patents have already been developed for these, e.g., compressor coolers with innovative insulation and a foldable transport vehicle.

The Clustore project is currently being implemented as the first concrete application of the dynamic logistics base.

FULLY AUTOMATED VENDING SYSTEM
FOR DECENTRALISED STORES

The Clustore project adds sales modules to the dynamic logistics system, including a web shop, order terminals, and picking stations. A pilot plant will go into operation at the end of 2025.
.
more about the project >>

.

FULLY AUTOMATED VENDING SYSTEM
FOR DECENTRALISED STORES

The Clustore project adds sales modules to the dynamic logistics system, including a web shop, order termhttps://morgenwerk.org/clustore/inals, and picking stations. A pilot plant will go into operation at the end of 2025.
.
more about the project >>

.

Implementation phases

Implementation

Phases

Our Team

Our interdisciplinary team combines decades of experience with motivated young specialists. Thanks to our broad technical expertise, we can handle all relevant areas of development in-house and coordinate them perfectly—both hardware and software!

Depending on requirements, our core team is temporarily supported by interns and working students.

Our interdisciplinary team combines decades of experience with motivated young specialists. Thanks to our broad technical expertise, we can handle all relevant areas of development in-house and coordinate them perfectly—both hardware and software!

Depending on requirements, our core team is temporarily supported by interns and working students.

JÖRG RAUSCHENBERGER
Founder & CEO

> further information

YALDA
Application Software

Moritz
Embedded Software

SUSANNE
Administration
& Finance

SUMANTH
Mechanical Design
& Product Development

ANDREAS
Full-Stack-Development

SVEN
Mechanical Design
& Tool Manufacturing

SRINIVAS
Mechanical Design
& Product Development

TAMARA
Embedded Software

MARTIN
Cloud Computing

> further information

ANGELA
Product Development
& Design

VENKAT
Mechanical Design
& Product Development

SMRITHIN
Mechanical Design
& Product Development

CHRIS
Embedded Software

SHRAVAN
Mechanical Design
& Product Development

JÖRG RAUSCHENBERGER
Founder & CEO

> further information

YALDA
Application Software

Moritz
Embedded Software

SUSANNE
Administration
& Finance

SUMANTH
Mechanical Design
& Product Development

ANDREAS
Full-Stack-Development

SVEN
Mechanical Design
& Tool Manufacturing

SRINIVAS
Mechanical Design
& Product Development

TAMARA
Embedded Software

MARTIN
Cloud Computing

> further information

ANGELA
Product Development
& Design

VENKAT
Mechanical Design
& Product Development

SMRITHIN
Mechanical Design
& Product Development

CHRIS
Embedded Software

SHRAVAN
Mechanical Design
& Product Development

JOBS


TOMORROW – THINKING AHEAD.

.

The MorgenWerk system provides the technological basis for existentially important future issues.

MorgenFarm is used for decentralised food cultivation in any climate zone.

MorgenDorf combines all areas to create flexible, liveable communities.


TOMORROW – THINKING AHEAD.

.

The MorgenWerk system provides the technological basis for existentially important future issues.

MorgenFarm is used for decentralised food cultivation in any climate zone.

MorgenDorf combines all areas to create flexible, liveable communities.